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Hot Pot Noodle Production Line

Hot Pot Noodle Production Line is an automated production equipment designed for the production of various hot pot noodles, instant noodles, and other products. By introducing advanced mechanical technology, the production line can efficiently complete the processes of mixing, forming, steaming, drying, and other noodle production steps to ensure the taste and quality of each noodle.

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Product Description
Product Parameters
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Hot Pot Noodle Production Line is an automated production equipment designed for the production of various hot pot noodles, instant noodles, and other products. By introducing advanced mechanical technology, the production line can efficiently complete the processes of mixing, forming, steaming, drying, and other noodle production steps to ensure the taste and quality of each noodle. The production line features a reasonable configuration and a high degree of automation, enabling it to meet the needs of large-scale production and is widely used in food processing plants, instant noodle production companies, and other industries. The production line not only improves production efficiency and reduces labor costs, but also ensures the consistency and high quality of products.

Advantages and Customer Value

It has efficient and stable operating performance, which can greatly improve production efficiency and reduce labor costs. The entire production line adopts a fully automated control system, which can be operated with one button from the feeding, mixing, forming to steaming, drying, and other links of raw materials, greatly reducing manual intervention and avoiding human errors in production.
In addition, the energy-saving design of the production line helps customers reduce energy consumption while maintaining high production efficiency. Whether it is the raw material ratio, production speed, or the taste and quality of the final product, it can be precisely controlled to meet the needs of different consumers in the market. Customers can customize the production line according to actual needs, improve product diversity, and enhance market competitiveness.

Product Parameters

Model No.	Production Capacity	Steam consumption Kg/h	Factory Size (L×W×H) (m)	Width of Roller(mm)	Installed capacity（kw）	Workers
BF P-Ⅱ3Y	30,000 blocks/8 hours	800-1000	60×4×4.5	216～260	42	4
BFP -Ⅱ6Y	60,000 blocks/8 hours	1000-1200	66×6×4.5	300～330	56	4
BFP -Ⅱ8Y	80,000 blocks/8 hours	1200-1500	66×6×4.5	420～450	68	6
BFP -Ⅱ10Y	100,000 blocks/8 hours	1300-1800	75×7×5.0	420～450	80	6
BFP -Ⅱ12Y	120,000 blocks/8 hours	1500-2000	75×8×5.0	510～550	83	6
BFP -Ⅱ16Y	160,000 blocks/8 hours	1800-2000	90×8×5.5	630～650	106	7
BFP -Ⅱ18Y	180,000 blocks/8 hours	2000-2500	110×9×5.5	720～730	114	7

Non-friedinstant Noodle Production Process

Automatic raw material supply - Ingredient metering and mixing - Dual-speed dual-axis kneading - Dough maturation - Preliminary calendering - Continuous forming calendering - Cutting into strips - Steaming - Folding and cutting - Boxing Forming - Hot Air Drying - Cooling Conveying - Packaging - Warehouse and distribution

Equipment Configuration Sheet

Equipment Name

Remarks

Pictures (for reference only)

Salt water mixer

Barrel shape: round or square octagonal.

Includes: agitator, mixing barrel, infusion tube, infusion pump.

Material: agitator, mixing barrel, infusion tube, pipe fittings, and valves are all made of SUS304L stainless steel;

The infusion pump is made of acid-resistant plastic.

Uses and features: easy to mix with water, can mix auxiliary materials and other materials with water, metering feeding, automatic control, automatic water inlet, automatic switching, and reducing manual intervention.

metered supply

Installation

Material: metering tank, infusion tube, and valve are made of stainless steel SUS304.

Application and features: The liquid stirred by the salt water mixer is quantitatively supplied to the noodle cooker and pasta, with accurate measurement, quantitative automatic water addition, stable and no residue, and the amount of water added can be adjusted according to different pasta products.

Double-speed pasta machine

Includes: 1 x hopper, automatic door opening for discharging.

Material: face box, shaft, blade, and lower hopper are made of SUS304. Ordinary steel or cast iron: transmission parts, seat, cylinder. Nylon: positioning sleeve.

Uses and Characteristics: The dough made has good tensile strength, is not easy to break, has good transparency, and a chewy texture. This machine adopts elliptical double-axis mixing paddles, which makes the mixing more even and the effect more ideal. Adopting a reducer belt transmission, which not only ensures the transmission ratio but also improves the stability of mechanical operation. The box and mixing shaft support bearing seat are designed separately to prevent the material from being contaminated.

Static Cooker

Material: The noodle hopper, the plate thickness of the pot body is 1.5mm, and the decoupling shaft is made of SUS304 stainless steel. The frame is made of carbon steel. The roller is made of SUS201 stainless steel. The conveyor belt is made of food-grade polyester tape.

Appearance: Brushed stainless steel plate and bright rectangular tube.

Uses and Characteristics: The wake-up conveyor is used to convey the dough conveyed by the mixing machine to cook, and at the same time, it plays a role in uniform feeding for the next pressing process. (Frequency conversion speed control) Continuous uninterrupted feeding, customized spiral crushing feeding, and semi-closed moisture preservation is conducive to better formation of the gluten network.

Monolithic . Continuous calender

Including: guide hopper feeding device, automatic conveyor belt for pasta sheet, and manual adjustment mechanism for pressure roller gap. The machine gang is a floor type.

Material: The drop hopper, feeding toggle bar, over surface bottom plate, head guard, machine gang, frame, transmission parts are made of carbon steel. Scraper: brass material. Roller: Cold hard alloy ordinary cast roller. Conveyor belt: food grade polyurethane belt. Guards: Pressure roller guards are nylon.

Uses and characteristics: (Frequency conversion speed control) (photoelectric tracking) automatically calendering the summed up crumbled noodle into noodle belt, calendering the noodle belt through multiple pressure rollers to the thickness required by the process. Automatic sheet loading and tracking, PLC programmed automatic program, the whole unit is designed as a group of one, high safety protection level, stable operation.

pasta steamer

Package includes: insulated steam tank, mesh conveyor belt, steam injection pipe, valve, pressure gauge, temperature gauge, exhaust hood, pipe, fan, axial fan, brush net device.

Material: stainless steel: trough, nozzle, conveyor chain, mesh belt, guide rail, vapor exhaust cover, vapor exhaust pipe.

Nylon: nylon reel. Body Insulation: Aluminum Silicate Aluminum Silicate: Body Insulation.

Automatic cleaning device for mesh belt: nylon reel, Water tank: stainless steel, Brush: nylon.

Uses and features: independent transmission, adjusting the length of the surface block without downtime, water sealing, mechanical lifting, and opening the door.

Cutting Conveyor

Includes: fixed-length cutting machine, finished product conveyor, and material receiving table.

Features: A planetary gear differential mechanism is adopted, and the flatness of the dough block can be adjusted steplessly without stopping.

Cutter type: rotary (adjustable).

Material: SUS304 stainless steel: frame, side plate, knife shaft, knife support shaft, transmission shaft, dough block lifting shaft, slide plate, outer guard plate. Transmission parts, drive parts: ordinary steel or cast iron.

clothes dryer

Material: the inner lining of the drying box is galvanized plate; the outer guard plate is cold plate; the transmission parts, conveyor chain, heating pipe parts and rack are high-quality carbon steel; the moisture discharge pipeline and the circulating moisture discharge pipeline are galvanized plate; the heat preservation material is rock wool board. The mesh belt and slide plate are made of stainless steel.

FEATURES: fast and efficient, drying products quickly through high-temperature hot air circulation. Built-in temperature and humidity control system to avoid over-drying, hygienic and healthy, during the drying process, it can kill bacteria and mold to ensure product safety.

air cooler

Air-cooled form: strong blowing cooling, centralized exhaust.

Including: air chute, mesh chain conveyor, slag catching tray, extractor fan, blowing fan, and exhaust pipe.

Material: stainless steel: conveying net, slag catching disk, air duct. Carbon steel: frame body, shaft, chain, transmission parts of the upper part of the perforated plate surface spraying, the lower part of the high-quality carbon steel plate surface spraying.

Diverter conveyor

Including: conveyor belt, frame, etc.

Material: The machine gang, pallet, and slide plate are SUS201 stainless steel; the frame, transmission parts, and feet are made of carbon steel; the conveyor belt is made of edible rubber.

Electrical control system

Consists of 4 control cabinets:

Ⅰ # Cabinet: control brine mixing, measuring, and pasta.

Ⅱ# Cabinet: Controls static ripening, single slicing, calendering, and shredding.

Ⅲ#: Control steam surface, cut to length, and box;

Cabinet Ⅳ#: Drying main drive, cooling, conveying (excluding cables outside the cabinet).

Including: programmable controllers, inverters, housings, contactors, meters, etc.

The whole line adopts photoelectric sensing tracking, frequency conversion speed control, PLC program processing, self-batching, water supply, metering, continuous mixing and dough, dough maturing, single piece calendering, continuous calendering, steaming noodles, cutting off the conveyor, dryer, cooling and conveying, and adding the process link programmed system control, which can realize the fine-tuning of single machine, linkage of the whole line, and synchronous lifting and lowering speed.

Application Fields and Quality Assurance

Hot Pot Noodle Production Line is used in the production of hot pot noodles, instant noodles, instant noodles and other foods. Especially in the catering industry, fast food industry, and instant food market, this production line can help enterprises quickly and efficiently produce high-quality hot pot noodles, instant noodles, and other products to meet the growing market demand.
During the production process, Guojian Machinery also provides detailed operation training and after-sales service to ensure that the equipment runs smoothly and is easy to maintain during use.

Model No.	Production Capacity	Steam consumption Kg/h	Factory Size (L×W×H) (m)	Width of Roller(mm)	Installed capacity（kw）	Workers
BF P-Ⅱ3Y	30,000 blocks/8 hours	800-1000	60×4×4.5	216～260	42	4
BFP -Ⅱ6Y	60,000 blocks/8 hours	1000-1200	66×6×4.5	300～330	56	4
BFP -Ⅱ8Y	80,000 blocks/8 hours	1200-1500	66×6×4.5	420～450	68	6
BFP -Ⅱ10Y	100,000 blocks/8 hours	1300-1800	75×7×5.0	420～450	80	6
BFP -Ⅱ12Y	120,000 blocks/8 hours	1500-2000	75×8×5.0	510～550	83	6
BFP -Ⅱ16Y	160,000 blocks/8 hours	1800-2000	90×8×5.5	630～650	106	7
BFP -Ⅱ18Y	180,000 blocks/8 hours	2000-2500	110×9×5.5	720～730	114	7

Q:How long is your machine guarantee?

A: One year (Calculated from the equipment arrives the customer's side.). We always have new technology support on machine service life period. And welcome to contact us when machine have any problem.

Q: Will you send engineers to install production line in customer plant?

A: Yes, but installation will have extra cost payable by the customer, Or you can get local contractors to do the commissioning and we send one supervising engineer.

Q: Do you supply packing machine?

A: We have long-term cooperation packing machine supplier, we will help tocontact them; Or we share supplier contact information, then customer directly contact supplier.

Q: Will you support each food formula?

A: Yes, we support each product production technology and recipe to customer.