



Non-Fried Instant Noodle Production Line
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- Product Description
- Product Parameters
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- FAQ
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The production process of nutritional non-fried instant noodles is basically same as friedinstant noodles; compared with the process of friedinstant noodles , the process of thenutritional non-fried instant noodles is characterized in that: the noodle cake is dried anddehydrated, a largeamount of water is added during dough kneading, the steaming time isprolonged and alpha gelatinization degreeis improved, and micro-ulkin,process and hotair drying process are adopted,Product contents rich nutrition,taste smooth strength,richfavor,convenient to eating is the most popular product with consumers.
Product Parameters
Model No. Production Capacity Steam consumption
Kg/hFactory Size
(L×W×H) (m)Width of Roller(mm)
Installed capacity(kw)
Workers
BF P-Ⅱ3Y
30,000 blocks/8 hours 800-1000
60×4×4.5
216~260
42
4
BFP -Ⅱ6Y
60,000 blocks/8 hours
1000-1200
66×6×4.5
300~330
56
4
BFP -Ⅱ8Y
80,000 blocks/8 hours
1200-1500
66×6×4.5
420~450
68
6
BFP -Ⅱ10Y
100,000 blocks/8 hours
1300-1800
75×7×5.0
420~450
80
6
BFP -Ⅱ12Y
120,000 blocks/8 hours
1500-2000
75×8×5.0
510~550
83
6
BFP -Ⅱ16Y
160,000 blocks/8 hours
1800-2000
90×8×5.5
630~650
106
7
BFP -Ⅱ18Y
180,000 blocks/8 hours
2000-2500
110×9×5.5
720~730
114
7
Non-friedinstant Noodle Production Process
Automatic Raw Material Supply - Mixing &Measurement of Salt and Water -Double-Speed Double-Shaft Dough Making-Ripening-Monolithic Rolling -Continuous Rolling-Slitting &Forming-Noodle Steaming-Cutting&Folding-Boxing Forming-Hot Air Drying-Cooling Conveying-Packaging- Warehouse
Equipment Configuration Sheet
Equipment Name
Remarks
Pictures (for reference only)
1
Salt water mixer
Barrel form: round or quadrangular octagonal.
Includes: stirrer, stirring bucket, infusion tube, infusion pump.
Material: Stirrer, stirring barrel, infusion tube, pipe fittings, valves are made of SUS304L stainless steel;
The infusion pump is made of acid-resistant plastic.
Uses and characteristics: easy to blend with water, such as adjuvants and other materials and water mixing and fusion, supply metering device, automated control, automatic water intake, automatic switching, reducing manual intervention.
2
metered supply
Installation
Material: metering tank, infusion tube and valve are made of stainless steel SUS304.
Uses and characteristics: The liquid stirred by the salt-water mixer is quantitatively supplied to the pasta pot and pasta, with precise measurement, realizing quantitative and automatic addition of water, stable and without residue, and the amount of water can be adjusted according to the different pasta products.
3
Double speed pasta machine
Includes: 1 x hopper, automatic door opening for discharging.
Material: face box, shaft, blade, lower hopper are made of SUS304. Ordinary steel or cast iron: transmission parts, seat, cylinder. Nylon: positioning sleeve.
Uses and Characteristics: The made dough has good tensile strength, not easy to break, good transparency and chewy texture. This machine adopts elliptical double-axis mixing paddles, which makes the mixing more even and the effect more ideal. Adopting reducer belt transmission, which not only ensures the transmission ratio, but also improves the stability of mechanical operation. The box and mixing shaft support bearing seat are designed separately to prevent the material from being contaminated.
4
Static Cooker
Material: The noodle hopper, the plate thickness of pot body is 1.5mm, and the decoupling shaft is made of SUS304 stainless steel. The frame is made of carbon steel. Roller is made of SUS201 stainless steel. The conveyor belt is made of food grade polyester tape.
Appearance: Brushed stainless steel plate and bright rectangular tube.
Uses and Characteristics: Wake-up conveyor is used to leave the dough conveyed by the mixing machine to cook, and at the same time, it plays a role of uniform feeding for the next pressing process. (Frequency conversion speed control) Continuous uninterrupted feeding, customized spiral crushing feeding, semi-closed moisture preservation is conducive to better formation of gluten network.
5
Monolithic . Continuous calender
Including: guide hopper feeding device, automatic conveyor belt for pasta sheet, manual adjustment mechanism for pressure roller gap. The machine gang is floor type.
Material: The drop hopper, feeding toggle bar, over surface bottom plate, head guard, machine gang, frame, transmission parts are made of carbon steel. Scraper: brass material. Roller: Cold hard alloy ordinary cast roller. Conveyor belt: food grade polyurethane belt. Guards: Pressure roller guards are nylon.
Uses and characteristics: (Frequency conversion speed control) (photoelectric tracking) automatically calendering the summed up crumbled noodle into noodle belt, calendering the noodle belt through multiple pressure rollers to the thickness required by the process. Automatic sheet loading and tracking, PLC programmed automatic program, the whole unit is designed as a group of one, high safety protection level, stable operation.
6
pasta steamer
Package includes: insulated steam tank, mesh conveyor belt, steam injection pipe, valve, pressure gauge, temperature gauge, exhaust hood, pipe, fan, axial fan, brush net device.
Material: stainless steel: trough, nozzle, conveyor chain, mesh belt, guide rail, vapor exhaust cover, vapor exhaust pipe.
Nylon: nylon reel. Body Insulation: Aluminum Silicate Aluminum Silicate: Body Insulation.
Automatic cleaning device for mesh belt: nylon reel Water tank: stainless steel Brush: nylon.
Uses and features: independent transmission, adjust the length of the surface block without downtime water sealing, mechanical lifting and opening the door.
7
Cutting Conveyor
Including: fixed-length cutting machine, finished product conveyor, receiving table.
Features: Adopting planetary wheel differential speed mechanism, no need to stop the machine to adjust the neatness of the surface block infinitely.
Cutting knife form: rotary type (adjustable).
Material: SUS304 stainless steel material: frame, side plate, cutter shaft, carrier knife shaft, transmission shaft, surface lifting shaft, sliding plate, outer guard plate. Ordinary steel or cast iron: transmission parts, driving part.
8
clothes dryer
Material: the inner lining of the drying box is galvanized plate; the outer guard plate is cold plate; the transmission parts, conveyor chain, heating pipe parts and rack are high-quality carbon steel; the moisture discharge pipeline and the circulating moisture discharge pipeline are galvanized plate; the heat preservation material is rock wool board. The mesh belt and slide plate are made of stainless steel.
FEATURES: fast and efficient, drying products quickly through high temperature hot air circulation. Built-in temperature and humidity control system to avoid over-drying, hygienic and healthy, during the drying process, it can kill bacteria and mold to ensure product safety.
9
air cooler
Air-cooled form: strong blowing cooling, centralized exhaust.
Including: air chute, mesh chain conveyor, slag catching tray, extractor fan, blowing fan, exhaust pipe.
Material: stainless steel: conveying net, slag catching disk, air duct. Carbon steel: frame body, shaft, chain, transmission parts of the upper part of the perforated plate surface spraying, the lower part of the high-quality carbon steel plate surface spraying.
10
Diverter conveyor
Including: conveyor belt, frame, etc.
Material: The machine gang, pallet and slide plate are SUS201 stainless steel; the frame, transmission parts and feet are made of carbon steel; the conveyor belt is made of edible rubber.
11
Electrical control system
Consists of 4 control cabinets:
Ⅰ # Cabinet: control brine mixing, measuring; and pasta.
Ⅱ# Cabinet: Controls static ripening, single slicing, calendering and shredding.
Ⅲ#: Control steam surface, cut to length and box;
Cabinet Ⅳ#: Drying main drive, cooling, conveying (excluding cables outside the cabinet).
Including: programmable controllers, inverters, housings, contactors, meters, etc.
The whole line adopts photoelectric sensing tracking, frequency conversion speed control, PLC program processing, self-batching, water supply, metering, continuous mixing and dough, dough maturing, single piece calendering, continuous calendering, steaming noodles, cutting off the conveyor, dryer, cooling and conveying, and adding the process link programmed system control, which can realize the fine-tuning of single machine, linkage of the whole line, and synchronous lifting and lowering speed.
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Model No. Production Capacity Steam consumption
Kg/hFactory Size
(L×W×H) (m)Width of Roller(mm)
Installed capacity(kw)
Workers
BF P-Ⅱ3Y
30,000 blocks/8 hours 800-1000
60×4×4.5
216~260
42
4
BFP -Ⅱ6Y
60,000 blocks/8 hours
1000-1200
66×6×4.5
300~330
56
4
BFP -Ⅱ8Y
80,000 blocks/8 hours
1200-1500
66×6×4.5
420~450
68
6
BFP -Ⅱ10Y
100,000 blocks/8 hours
1300-1800
75×7×5.0
420~450
80
6
BFP -Ⅱ12Y
120,000 blocks/8 hours
1500-2000
75×8×5.0
510~550
83
6
BFP -Ⅱ16Y
160,000 blocks/8 hours
1800-2000
90×8×5.5
630~650
106
7
BFP -Ⅱ18Y
180,000 blocks/8 hours
2000-2500
110×9×5.5
720~730
114
7
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Q:How long is your machine guarantee?
A: One year (Calculated from the equipment arrives the customer's side.). We always have new technology support on machine service life period. And welcome to contact us when machine have any problem.
Q: Will you send engineers to install production line in customer plant?
A: Yes, but installation will have extra cost payable by the customer, Or you can get local contractors to do the commissioning and we send one supervising engineer.
Q: Do you supply packing machine?
A: We have long-term cooperation packing machine supplier, we will help tocontact them; Or we share supplier contact information, then customer directly contact supplier.
Q: Will you support each food formula?
A: Yes, we support each product production technology and recipe to customer.
Key words:
Noodle Production Line
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